Introduction
The CK2200 Lubrication Controller is a professional‑grade unit for the control and surveillance of automatic lubrication systems. It safeguards stable system operation via pump cycle regulation, real‑time key‑parameter monitoring and early‑warning alerts for potential malfunctions.
Please go through all safety warnings and operating instructions within this manual prior to installation and use. Retain the handbook for later consultation. Multiple working modes are available to satisfy diverse lubrication‑system demands. Its intuitive control panel supports convenient parameter configuration, operation status control and data monitoring.
Technical Data
2.1 Control Panel Components
|
Code |
Component |
Description |
|
A |
Cycle Control LED |
In RUN MODE, it illuminates to indicate the currently running function mode |
|
B |
Pressure Control LED |
In RUN MODE, it illuminates to indicate the currently running function mode |
|
C |
Alarm LED |
Illuminates when any alarm is detected. When an alarm is active, an error code is displayed and an audible alarm sounds |
|
D |
Down Direction Button |
In SETUP MODE: Decreases the values associated with various RUN MODES |
|
E |
LEFT Direction Arrow / RESET Button |
• In SETUP MODE: move the cursor to display one field to the left. • In RUN MODE: pressing RESET starts a PUMP OFF cycle. • In ALARM MODE: press once to clear the buzzer, press and hold for 3 seconds to clear the warning and switch the controller to OFF MODE. |
|
F |
Time-controlled LED |
In RUN MODE, it illuminates to indicate the currently running function mode |
|
G |
Pump OFF LED |
In RUN MODE, this LED illuminates when in the OFF or RESET portion of the RUN CYCLE |
|
H |
Display |
A blinking field indicates the controller is in SETUP MODE; in RUN MODE, the numbers do not blink |
|
J |
UP Direction Button |
In SETUP MODE: Increases the values associated with various RUN MODES |
|
K |
RIGHT Direction Arrow / MANUAL RUN / ENTER |
• In SETUP MODE: saves entry, moves the cursor to display one field to the right or the next setup step • In RUN MODE: activates the pump for one complete ON cycle if actuated during the OFF portion of the RUN cycle |
2.2 Wiring Specifications
|
Pin |
Color |
Description |
Polarity(+/-) |
CoreSize |
|
1 |
Blue |
Pump |
- |
0.75mm² |
|
2 |
Purple |
Alarm |
- |
0.75mm² |
|
3 |
Brown |
Low-level sensor |
- |
0.75mm² |
|
4 |
White |
Pressure/cycle switch |
- |
0.75mm² |
|
5 |
Black |
Voltage input |
- |
0.75mm² |
|
6 |
Orange |
Pump |
+ |
0.75mm² |
|
7 |
Green |
Alarm |
+ |
0.75mm² |
|
8 |
Yellow |
Low level sensor |
+ |
0.75mm² |
|
9 |
Grey |
Pressure/cycle switch |
+ |
0.75mm² |
|
10 |
Red |
Voltage input |
+ |
0.75mm² |
|
- |
- |
Fuse |
- |
9A |
Features/Equipment Characteristics
1.Multiple Operation Modes
Three optional working modes including pressure‑based control, cycle‑count control and timing control are available to accommodate lubrication demands from diverse machinery.
2.Full‑Featured Alarm System
The controller keeps track of common system faults covering low grease level, operation timeout and system failures. When a malfunction is spotted, it triggers an immediate equipment halt together with audible, visual and electrical alarm signals for reliable machine protection.
3.Adjustable and Secure Operation Settings
Parameters can be configured effortlessly. Password‑access protection is supported to avoid mis‑operation by unauthorised staff and guarantee system safety and stability.
4.Eco‑Friendly Design
End‑of‑life disassembly and recyclability are considered throughout product design. Users shall dismantle and dispose of the unit in compliance with local regulations under the guideline of green‑environment concepts.
Our Advantages
- Professional‑Grade Reliability
Developed exclusively for automatic lubrication systems, this controller delivers steady, dependable performance under harsh industrial‑site conditions. The backup‑time function built‑in pressure‑control and cycle‑control modes guards against system breakdown caused by long‑time pump running under abnormal circumstances.
- User‑Friendly Design
Its control panel is equipped with readable indicator LEDs and a screen for real‑time status observation. Intuitively‑laid‑out buttons simplify parameter configuration, daily operation and fault‑alarm disposal.
- Customizable Functionality
Diversified running modes accommodate varied demands of lubrication systems. Custom‑accessible programming functions enable operators to adjust controller behaviours for unique working scenarios.
- Safety and Standard Compliance
This product complies with relevant industrial safety specifications. The built‑in alarm system reminds operators of hidden risks, and complete safety guidelines are attached to the operation manual.
FAQ
Q1: What working modes does the CK2200 lubrication support controller provide?
A: It comes with three optional operation modes: pressure based control, cycle count control and timing control mode to fit lubrication requirements of different machinery.
Q2: What does the blinking display screen mean?
A: A blinking digit screen means the controller has entered setup mode. Numbers remain steady under normal run mode.
Q3: Which failures will activate the controller's alarm system?
A: It monitors low grease level, running timeout and other system errors. Once faults are detected, audible, visual and electric alarm signals are triggered and equipment stops running for protection.
Q4: What wire core size should I adopt during wiring installation?
A: Each signal and power supply wire requires a conductor cross section of 0.75 mm². The matched built in fuse is rated at 9 A.
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